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Halliburton introduces new pump technology designed for geothermal

According to Halliburton, the pump will offer an “efficient, safe, and agile solution that streamlines geothermal operations and enhances overall performance.” Photo via halliburton.com

Houston-based Halliburton has introduced a new technology that is designed specifically for geothermal energy applications.

The Summit ESP GeoESP is an advanced submersible borehole and surface pump technology GeoESP lifting pumps, which address challenges related to the transport of fluids to the surface through electric submersible pumps (ESP).

According to a news release from Halliburton, the pump will offer an “efficient, safe, and agile solution that streamlines geothermal operations and enhances overall performance.”

The inlet design minimizes power consumption, protects the pump against solids, and tackles scale formation. GeoESP lifting pumps can withstand extreme conditions with the ability to operate at temperatures up to 220°C (428°F) and can resist scale, corrosion, and abrasion.

GeoESP lifting pumps also use standard pump dimensions customized to suit various geothermal well conditions. With that, Halliburton will also offer a digital approach to geothermal well management with the Intelevat data science-driven platform to empower operators with real-time diagnostics and visualizations of “smart” field data. Halliburton states the system will improve well operations, increase production, extend system run life,reduce energy consumption, and minimize shutdowns.

“With increased global focus on low carbon energy sources, we are using our many decades of geothermal production expertise to help our customers maximize safety and improve efficiency,” Vice President of Artificial Lift Greg Schneider says in the release. “GeoESP lifting pumps build upon our current system to minimize power usage and help push the boundaries of what is possible with more complex well designs.”

Recently, more Houston-based companies have invested in geothermal technologies. GA Drilling and ZeroGeo Energy, a Swiss company specializing in renewable energy, announced a 12-megawatt Hot Dry Rock Geothermal Power Plant (Project THERMO), which is the first of several geothermal power and geothermal energy storage projects in Europe.

Additionally, Fervo Energy is exploring the potential for a geothermal energy system at Naval Air Station Fallon in Nevada. Sage Geosystems is working on an exploratory geothermal project for the Army’s Fort Bliss post in Texas. The Bliss project is the third U.S. Department of Defense geothermal initiative in the Lone Star State.

The Department of Energy announced two major initiatives that will reach the Gulf of Texas and Louisiana in U.S. Secretary of Energy Jennifer M. Granholm's address at CERAWeek by S&P Global in March. The Department of Energy’s latest Pathways to Commercial Liftoff report are initiatives established to provide investors with information of how specific energy technologies commercialize and what challenges they each have to overcome as they scale.

"Geothermal has such enormous potential,” she previously said during her address at CERAWEEK. “If we can capture the 'heat beneath our feet,' it can be the clean, reliable, base-load scalable power for everybody from industries to households."

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A View From HETI

Ahmad Elgazzar, Haotian Wang and Shaoyun Hao were members of a Rice University team that recently published findings on how acid bubbling can improve CO2 reduction systems. Photo courtesy Rice.

In a new study published in the journal Science, a team of Rice University researchers shared findings on how acid bubbles can improve the stability of electrochemical devices that convert carbon dioxide into useful fuels and chemicals.

The team led by Rice associate professor Hoatian Wang addressed an issue in the performance and stability of CO2 reduction systems. The gas flow channels in the systems often clog due to salt buildup, reducing efficiency and causing the devices to fail prematurely after about 80 hours of operation.

“Salt precipitation blocks CO2 transport and floods the gas diffusion electrode, which leads to performance failure,” Wang said in a news release. “This typically happens within a few hundred hours, which is far from commercial viability.”

By using an acid-humidified CO2 technique, the team was able to extend the operational life of a CO2 reduction system more than 50-fold, demonstrating more than 4,500 hours of stable operation in a scaled-up reactor.

The Rice team made a simple swap with a significant impact. Instead of using water to humidify the CO2 gas input into the reactor, the team bubbled the gas through an acid solution such as hydrochloric, formic or acetic acid. This process made more soluble salt formations that did not crystallize or block the channels.

The process has major implications for an emerging green technology known as electrochemical CO2 reduction, or CO2RR, that transforms climate-warming CO2 into products like carbon monoxide, ethylene, or alcohols. The products can be further refined into fuels or feedstocks.

“Using the traditional method of water-humidified CO2 could lead to salt formation in the cathode gas flow channels,” Shaoyun Hao, postdoctoral research associate in chemical and biomolecular engineering at Rice and co-first author, explained in the news release. “We hypothesized — and confirmed — that acid vapor could dissolve the salt and convert the low solubility KHCO3 into salt with higher solubility, thus shifting the solubility balance just enough to avoid clogging without affecting catalyst performance.”

The Rice team believes the work can lead to more scalable CO2 electrolyzers, which is vital if the technology is to be deployed at industrial scales as part of carbon capture and utilization strategies. Since the approach itself is relatively simple, it could lead to a more cost-effective and efficient solution. It also worked well with multiple catalyst types, including zinc oxide, copper oxide and bismuth oxide, which are allo used to target different CO2RR products.

“Our method addresses a long-standing obstacle with a low-cost, easily implementable solution,” Ahmad Elgazzar, co-first author and graduate student in chemical and biomolecular engineering at Rice, added in the release. “It’s a step toward making carbon utilization technologies more commercially viable and more sustainable.”

A team led by Wang and in collaboration with researchers from the University of Houston also shared findings on salt precipitation buildup and CO2RR in a recent edition of the journal Nature Energy. Read more here.

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