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Halliburton introduces new pump technology designed for geothermal

According to Halliburton, the pump will offer an “efficient, safe, and agile solution that streamlines geothermal operations and enhances overall performance.” Photo via halliburton.com

Houston-based Halliburton has introduced a new technology that is designed specifically for geothermal energy applications.

The Summit ESP GeoESP is an advanced submersible borehole and surface pump technology GeoESP lifting pumps, which address challenges related to the transport of fluids to the surface through electric submersible pumps (ESP).

According to a news release from Halliburton, the pump will offer an “efficient, safe, and agile solution that streamlines geothermal operations and enhances overall performance.”

The inlet design minimizes power consumption, protects the pump against solids, and tackles scale formation. GeoESP lifting pumps can withstand extreme conditions with the ability to operate at temperatures up to 220°C (428°F) and can resist scale, corrosion, and abrasion.

GeoESP lifting pumps also use standard pump dimensions customized to suit various geothermal well conditions. With that, Halliburton will also offer a digital approach to geothermal well management with the Intelevat data science-driven platform to empower operators with real-time diagnostics and visualizations of “smart” field data. Halliburton states the system will improve well operations, increase production, extend system run life,reduce energy consumption, and minimize shutdowns.

“With increased global focus on low carbon energy sources, we are using our many decades of geothermal production expertise to help our customers maximize safety and improve efficiency,” Vice President of Artificial Lift Greg Schneider says in the release. “GeoESP lifting pumps build upon our current system to minimize power usage and help push the boundaries of what is possible with more complex well designs.”

Recently, more Houston-based companies have invested in geothermal technologies. GA Drilling and ZeroGeo Energy, a Swiss company specializing in renewable energy, announced a 12-megawatt Hot Dry Rock Geothermal Power Plant (Project THERMO), which is the first of several geothermal power and geothermal energy storage projects in Europe.

Additionally, Fervo Energy is exploring the potential for a geothermal energy system at Naval Air Station Fallon in Nevada. Sage Geosystems is working on an exploratory geothermal project for the Army’s Fort Bliss post in Texas. The Bliss project is the third U.S. Department of Defense geothermal initiative in the Lone Star State.

The Department of Energy announced two major initiatives that will reach the Gulf of Texas and Louisiana in U.S. Secretary of Energy Jennifer M. Granholm's address at CERAWeek by S&P Global in March. The Department of Energy’s latest Pathways to Commercial Liftoff report are initiatives established to provide investors with information of how specific energy technologies commercialize and what challenges they each have to overcome as they scale.

"Geothermal has such enormous potential,” she previously said during her address at CERAWEEK. “If we can capture the 'heat beneath our feet,' it can be the clean, reliable, base-load scalable power for everybody from industries to households."

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A View From HETI

Hertha Metals has broken ground on its new iron and steel “innovation complex." Photos courtesy Hertha Metals

Shortly after announcing a $133.65 Series A funding round, Conroe-based Hertha Metals broke ground Oct. 8 on a $100 million factory that will produce steel-grade and magnet-grade high-purity iron.

Hertha’s Chalyx plant, located in Conroe, will manufacture a total of about 10,000 metric tons per year of magnet-grade and steel-grade high-purity iron. The factory will use Hertha’s single-step process to generate high-purity iron for rare-earth-magnet and steel manufacturers in the U.S.

Hertha says Chalyx will be the first U.S. commercial plant for production of magnet-grade high-purity iron.

Chalyx is being built next to Hertha’s headquarters and its Pi100 pilot plant, which will remain in operation. Chalyx and Pi100 will form the first modern-day iron and steel “innovation complex” in the U.S., the company says.

“I founded Hertha Metals because I believed we could significantly improve how the world makes iron and steel from ore, and that an industry so fundamental to our future still had enormous room for invention,” Laureen Meroueh, founder and CEO of Hertha, said in a press release.

The 4-year-old startup says the Chalyx complex will lay the foundation for its first 500,000-ton-per-year steel mill.

Chalyx’s first priority is making high-purity iron for U.S. manufacturers of rare-earth magnets, Hertha says. These magnets are critical components for electric vehicles, data centers, wind turbines and defense systems.

China produces an estimated 94 percent of high-purity iron for rare-earth magnets, according to Hertha.

Aside from iron for rare-earth magnets, Chalyx will make iron and steel for pilot projects in the steel industry.

The plant is expected to come online in late 2027, with production of magnet-grade high-purity iron starting in early 2028.

Today, Hertha employs 32 people, the company says. Once it’s fully operating, the Chalyx plant will employ about 50 people.

Just ahead of the groundbreaking, Hertha announced the $133.65 million Series A round, co-led by Khosla Ventures and Doerr Capital. The round included a $65 million equity investment from the Pentagon.

“Iron and steel have shaped human progress for thousands of years. And I believe there is still an enormous amount left to invent,” Meroueh said at the groundbreaking ceremony.

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