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Inaugural Houston challenge names winning team with plastics solution

University of Houston students Sarah Grace Kimberly and Emma Nicholas won UH Energy Transition Institute's inaugural Circular Plastics Challenge. Photo via UH.edu

Dozens of Houston college students tackled circular economy challenges, and two came out on top by winning the top award.

University of Houston’s Energy Transition Institute hosted a challenge for students to address the issue of plastic waste and create a real-world circular economy, as over 60 students participated in the inaugural Circular Plastics Challenge.

Six finalist teams presented their solutions at the 2023 Energy Night hosted by the UH Energy Coalition with final pitches ranging from transportation emissions, renewable packaging and sustainable material, drones to limit excess packaging, and more topics aimed to reduce use.

Sarah Grace Kimberly and Emma Nicholas were the challenge winners. The team proposed using a liquid-based membrane filter inserted into household drains to combat microplastics found in common personal care products, such as makeup and hygiene items. The membrane’s function would act as a magnet, which would attract and capture microplastics from wastewater in showers and sinks. Both juniors from the C.T. Bauer College of Business also won the viewer’s choice award from their peers.

“We wanted to provide a simple solution to a growing problem,” Kimberly says in a news release. “Before we did this project, we didn’t know that microplastics existed, let alone in our makeup. I didn’t know I was basically putting plastic on my face every single day and washing it off into our drains. Because it’s an unseen problem, it’s hard to address.”

UH’s ETI is an academic research institute that focuses on advancing environmentally responsible energy efforts.

“If you look at the wide variety of proposals and approaches, you can see the complexity of the problem and all the different things that society must consider to find solutions,” ETI Founding Executive Director Joe Powell says in the release. “I think circularity in plastics and chemicals is as difficult to address as the net-zero issue within the energy sector, if not more. We have a unique opportunity here to tackle both, and it’s really great to see our students thinking ahead.

Other finalists included Wolff Center for Entrepreneurship seniors Nicolas Einarsson, Bennett Mainini, Arianna Chavarria, and Fernanda Ruelas, who secured second place with their renewable packaging company presentation titled “ShipSafe.”

Reverse Logistics — with team members Hasti Seraji, Farzane Ezzati, and Haowei Yang — earned third place for their consumer-driven reverse logistics approach to recycling packaging.

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A View From HETI

Rice University scientists' “recharge-to-recycle” reactor has major implications for the electric vehicle sector. Photo courtesy Jorge Vidal/Rice University.

Engineers at Rice University have developed a cleaner, innovative process to turn end-of-life lithium-ion battery waste into new lithium feedstock.

The findings, recently published in the journal Joule, demonstrate how the team’s new “recharge-to-recycle” reactor recharges the battery’s waste cathode materials to coax out lithium ions into water. The team was then able to form high-purity lithium hydroxide, which was clean enough to feed directly back into battery manufacturing.

The study has major implications for the electric vehicle sector, which significantly contributes to the waste stream from end-of-life battery packs. Additionally, lithium tends to be expensive to mine and refine, and current recycling methods are energy- and chemical-intensive.

“Directly producing high-purity lithium hydroxide shortens the path back into new batteries,” Haotian Wang, associate professor of chemical and biomolecular engineering, co-corresponding author of the study and co-founder of Solidec, said in a news release. “That means fewer processing steps, lower waste and a more resilient supply chain.”

Sibani Lisa Biswal, chair of Rice’s Department of Chemical and Biomolecular Engineering and the William M. McCardell Professor in Chemical Engineering, also served as co-corresponding author on the study.

“We asked a basic question: If charging a battery pulls lithium out of a cathode, why not use that same reaction to recycle?” Biswal added in the release. “By pairing that chemistry with a compact electrochemical reactor, we can separate lithium cleanly and produce the exact salt manufacturers want.”

The new process also showed scalability, according to Rice. The engineers scaled the device to 20 square centimeters, then ran a 1,000-hour stability test and processed 57 grams of industrial black mass supplied by industry partner Houston-based TotalEnergies. The results produced lithium hydroxide that was more than 99 percent pure. It also maintained an average lithium recovery rate of nearly 90 percent over the 1,000-hour test, showing its durability. The process also worked across multiple battery chemistries, including lithium iron phosphate, lithium manganese oxide and nickel-manganese-cobalt variants.

Looking ahead, the team plans to scale the process and consider ways it can sustain high efficiency for greater lithium hydroxide concentrations.

“We’ve made lithium extraction cleaner and simpler,” Biswal added in the release. “Now we see the next bottleneck clearly. Tackle concentration, and you unlock even better sustainability.

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