reduce, reuse, recycle

TotalEnergies shares big circular economy win at Texas plant

TotalEnergies has announced its Texas plant can produce sustainably certified polymers for a wide range of purposes. Photo via totalenergies.com

For the first time in the United States, a global energy company has converted plastic waste into circular polymers.

TotalEnergies announced its milestone that took place at its polypropylene plant in La Porte, Texas. The plant, according to the company, will produce sustainably certified polymers for a wide range of purposes, including food grade packaging.

"After Europe, this first production of circular polymers from advanced recycling in the United States is a new step forward in our commitment to meeting the global market's growing demand for more innovative and sustainable plastics, as well as in our ambition to produce one million tons of circular polymers a year by 2030," Heather Tomas, Vice President Polymers Americas, says in the news release.

New Hope Energy's recycling facility in Tyler, Texas, provided the feedstock, which was converted into monomers at BASF TotalEnergies Petrochemicals facility in Port Arthur, Texas. BTP is a joint venture between BASF and TotalEnergies.

"We are excited to partner with TotalEnergies in our mutual effort to transform plastic for a cleaner world," Rusty Combs, CEO of New Hope Energy, says in the release. "This supply agreement is an important step towards achieving New Hope's goal of creating pyrolysis projects at a scale that will materially improve the nation's plastic recycling performance. We are honored by the confidence TotalEnergies has placed in both our team and our robust technology."

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A View From HETI

The plant, expected to go online later this year, will process brine produced from lithium-containing waste-magnesium salts. Photo via ibatterymetals.com

Houston-based International Battery Metals, whose technology offers an eco-friendly way to extract lithium compounds from brine, is installing what it’s billing as the world’s first commercial modular direct-lithium extraction plant.

The mobile facility is located at US Magnesium’s operations outside Salt Lake City. The plant, expected to go online later this year, will process brine produced from lithium-containing waste-magnesium salts. The resulting lithium chloride product will provide feedstock for high-purity lithium carbonate generated by US Magnesium.

Under its agreement with US Magnesium, International Battery Metals (IBAT) will receive royalties on lithium sales, as well as payments for equipment operations based on lithium prices and performance.

IBAT says its patented technology is the only system that delivers a 97 percent extraction rate for lithium chloride from brine water, with up to 98 percent of water recycled and with minimal use of chemicals.

“Commercial operations will serve growing lithium demand from automakers for electric vehicle batteries, as well as energy storage batteries to support growing electricity demand and to balance the grid from increased renewable energy integration,” IBAT says in a news release.

Initially, the less than three-acre plant will annually produce 5,000 metric tons of lithium chloride. The modular plant was fabricated in Lake Charles, Louisiana.

“Our commercial operations with US Mag will advance a productive lithium extraction operation,” says Garry Flowers, CEO of IBAT. “Given current lithium demand, supply dependence on China, and permitting challenges, our expected commercial operations are coming at an ideal time to produce lithium at scale in the U.S.”

IBAT says the technology has been validated by independent reviewers and has been tested in Texas, California, Michigan, Ohio, and Oklahoma, as well as Argentina, Canada, Chile, and Germany.

IBAT says its modular concept positions the company to be a key supplier for rising U.S. lithium demand, providing an alternative to China and other global suppliers.

John Burba, founder, CTO and director of IBAT, says the modular extraction technology “will be the basis of future lithium extraction from brine resources around the world.”

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