teamwork

Houston-based sustainability company partners with Toshiba on carbon capture projects

Lummus Technology and Toshiba Energy Systems and Solutions Corp. announced a collaboration agreement that will have both companies pursuing carbon capture projects. Photo courtesy of Toshiba

Two global companies have announced a collaborative effort toward pursuing carbon capture projects.

Toshiba’s subsidiary Toshiba Energy Systems will provide its advanced amine-based solvents, which are specifically tailored for post-combustion carbon capture, as well as its “system design guidelines” aimed for Toshiba’s solvents. Houston-based Lummus Technology will provide its post-combustion carbon capture technology.

Lummus’ access to Toshiba’s advanced amine-based post-combustion carbon capture solvents and technology will be vital for the project. Toshiba’s amine-based post-combustion carbon has been used in commercial and demonstration plants in Japan, and have allowed capturing of over 600 tons per day of CO2. With this access, Lummus can integrate its technology into project designs, and deliver “operational excellence and a competitive cost structure for customers,” according to the company.

Lummus can offer clients an OPEX-competitive solution by incorporating Toshiba’s advanced solvents that will be characterized by reduced amine emissions, lower specific energy consumption per ton of CO2 absorbed, and higher solvent stability against degradation.

“We are delighted to collaborate with Lummus to introduce our advanced amine-based solvent and CO2 capture solution to a broader audience,” Shinya Fujitsuka, senior vice president of Toshiba Energy Systems and Solutions Corp., says in a news release. “Addressing the urgent need for decarbonization is paramount, and I have every confidence that our partnership with Lummus will enable us to make meaningful contributions towards achieving this goal.”

Both companies have been active in these innovations for years. Lummus has been a leader in post-combustion carbon capture technology since the 1990s by using latest generation solvent technology that provides the full design involving an absorber and solvent regeneration systems, which can be applied to complex combustion flue gas streams. Since 2007, Toshiba has been considered an industry leader in post-combustion amine-based solvent CO2 capture technology.

“I am excited about our partnership with Toshiba, which expands Lummus’ range of low carbon solutions and aligns with our commitment to lowering emissions for the downstream energy industry,” Leon de Bruyn, president and CEO of Lummus Technology, says in the release. “Combining Lummus’ post-combustion carbon capture technology with Toshiba’s highly competitive solvents and technology gives our customers a strong option for CAPEX and OPEX solutions as they advance their carbon capture investments.”

Lummus has recently secured other partnerships with Dongyang Environment Group to roll out Lummus' advanced plastics recycling technology in Seosan, Chungcheongnam-do, South Korea, and will be operated by Dongyang Environment's subsidiary, Seohae Green Chemical. Lummus also paired with Citroniq Chemicals to build North American plants that produce green polypropylene.

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A View From HETI

Hertha Metals has broken ground on its new iron and steel “innovation complex." Photos courtesy Hertha Metals

Shortly after announcing a $133.65 Series A funding round, Conroe-based Hertha Metals broke ground Oct. 8 on a $100 million factory that will produce steel-grade and magnet-grade high-purity iron.

Hertha’s Chalyx plant, located in Conroe, will manufacture a total of about 10,000 metric tons per year of magnet-grade and steel-grade high-purity iron. The factory will use Hertha’s single-step process to generate high-purity iron for rare-earth-magnet and steel manufacturers in the U.S.

Hertha says Chalyx will be the first U.S. commercial plant for production of magnet-grade high-purity iron.

Chalyx is being built next to Hertha’s headquarters and its Pi100 pilot plant, which will remain in operation. Chalyx and Pi100 will form the first modern-day iron and steel “innovation complex” in the U.S., the company says.

“I founded Hertha Metals because I believed we could significantly improve how the world makes iron and steel from ore, and that an industry so fundamental to our future still had enormous room for invention,” Laureen Meroueh, founder and CEO of Hertha, said in a press release.

The 4-year-old startup says the Chalyx complex will lay the foundation for its first 500,000-ton-per-year steel mill.

Chalyx’s first priority is making high-purity iron for U.S. manufacturers of rare-earth magnets, Hertha says. These magnets are critical components for electric vehicles, data centers, wind turbines and defense systems.

China produces an estimated 94 percent of high-purity iron for rare-earth magnets, according to Hertha.

Aside from iron for rare-earth magnets, Chalyx will make iron and steel for pilot projects in the steel industry.

The plant is expected to come online in late 2027, with production of magnet-grade high-purity iron starting in early 2028.

Today, Hertha employs 32 people, the company says. Once it’s fully operating, the Chalyx plant will employ about 50 people.

Just ahead of the groundbreaking, Hertha announced the $133.65 million Series A round, co-led by Khosla Ventures and Doerr Capital. The round included a $65 million equity investment from the Pentagon.

“Iron and steel have shaped human progress for thousands of years. And I believe there is still an enormous amount left to invent,” Meroueh said at the groundbreaking ceremony.

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